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Re: [adatesman] Mis-centered axle holes in cam lobes
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spikeddem


Jun 5, 2009, 11:40 PM
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I ran mine through a few days ago, but wanted to remind myself what the result were. I figured I'd take some screenshots and add some more poop to the kiddie pool.

All are done using the automatic point grabber, except the gold link cam, which as you can gather from the picture had its axle used as the center point (read other notes below about it).

Blue Alien


Green Alien


Yellow Alien


Grey Alien


Red Alien


Red Link Cam

Link cams have a constant camming angle of 13.5, which is not available with the CAM Profile Tester. I used the Metolius angle of 13.25 and edited points. It looks a bit off, but it's not surprising at all considering I used edited points, so the points are fixed and the theoretical center point is not.

These two link cam results are more for entertainment than for any data since their camming angle isn't in the program.



Gold Link Cam

As mentioned previously, the program does not have the proper camming angle, so the approximate Metolius equivalent was used (13.25 vs. 13.5). This one, unlike the red link cam, has its center point manually selected and fixed. The theoretical spiral matches well with the actual spiral, and it's well possible that the discrepancy is a result of the camming angle.



Results:

1 out of 5 aliens has correctly drilled axle holes. The green alien seems to be the only one, although others are close. On the other hand . . . CLOSE = WTF GET YOUR SHIT TOGETHER.


(This post was edited by spikeddem on Jun 5, 2009, 11:56 PM)


curt


Jun 6, 2009, 12:25 AM
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spikeddem wrote:
..1 out of 5 aliens has correctly drilled axle holes. The green alien seems to be the only one, although others are close. On the other hand . . . CLOSE = WTF GET YOUR SHIT TOGETHER.

I think you're being far too kind. Most of those Alien axle holes are off center by quite a significant amount. If it were just a few thousandths of an inch, perhaps it would be no big deal, but those holes are off far enough that you no longer have anything like a constant expansion rate.

Curt


spikeddem


Jun 6, 2009, 12:32 AM
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curt wrote:
spikeddem wrote:
..1 out of 5 aliens has correctly drilled axle holes. The green alien seems to be the only one, although others are close. On the other hand . . . CLOSE = WTF GET YOUR SHIT TOGETHER.

I think you're being far too kind. Most of those Alien axle holes are off center by quite a significant amount. If it were just a few thousandths of an inch, perhaps it would be no big deal, but those holes are off far enough that you no longer have anything like a constant expansion rate.

Curt

I initially hadn't included the "although, others are close . . ." but then decided to add it. Looks like my sarcasm was lost in the tubes. Sorry about that. Blush

To be sure, I agree that the discrepancies are ludicrous.


adatesman


Jun 6, 2009, 2:05 AM
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Partner cracklover


Jun 7, 2009, 3:19 AM
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I just ran all mine through the software. Most are off by a little. A few are off by a lot (black and one of the reds), and one is perfect (grey).

black


blue #1


Blue #2


Green #1


Green #2


Yellow #1


Yellow #2


Yellow #3


Grey #1


Red #1


Red #2


And I checked how bad the angles were on the Black and that last Red. On the black when it's not very contracted, and on the red when it is very contracted, the angle is nearly 30 degrees! I'm not climbing on those sucker any more!

Black angles


Red angles


What a bummer.

GO


healyje


Jun 7, 2009, 7:31 AM
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Not sure I'd characterize most of those as 'off by a little' - most look to be substantially off. Bummer indeed.


basilisk


Jun 7, 2009, 10:17 PM
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I just went to EMS to kill some gift certificates yesterday. Was planning on getting Aliens until I remembered this thread. Haven't gotten proper pictures of the ones I have yet, so I don't wanna mess with it. Bleh.

Ended up buying a titanium kettle and some fuel instead.


Partner cracklover


Jun 7, 2009, 10:47 PM
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healyje wrote:
Not sure I'd characterize most of those as 'off by a little' - most look to be substantially off. Bummer indeed.

Depends on your definition. Certainly most are off by only a millimeter or two. That's a very small difference in space. But what's interesting (and where I agree with you) is what a big difference in the angles that small spacial difference makes.

Here's a typical cam - noted as Yellow #1 in my previous post. I've graphed angles at various amounts of retraction.



Depending on how contracted the lobes are, the real angles would be between 3.5 degrees and 7 degrees too high. So this cam, which should be meeting the rock at 16 degrees, is actually meeting it at anywhere from 20 to 23 degrees! And Yellow #1 is one of the ones that's not off by that much!

GO
(edited to make the image inline)


(This post was edited by cracklover on Jun 7, 2009, 10:48 PM)
Attachments: yell_1_angles.jpg (48.8 KB)


rocknice2


Jun 7, 2009, 11:21 PM
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Re: [cracklover] Mis-centered axle holes in cam lobes [In reply to]
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Man, you guys are all misreading the results.
CCH is so brilliant it's beyond everyones understanding.

The simple fact is the hole a off center to compensate for pin scars
CrazyLaughSlyWink

Edit 4 typo


(This post was edited by rocknice2 on Jun 7, 2009, 11:22 PM)


bill413


Jun 8, 2009, 12:34 AM
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basilisk wrote:
I just went to EMS to kill some gift certificates yesterday. Was planning on getting Aliens until I remembered this thread. Haven't gotten proper pictures of the ones I have yet, so I don't wanna mess with it. Bleh.

Ended up buying a titanium kettle and some fuel instead.
Are we going to have Aric pull test the kettle? Smile


adatesman


Jun 8, 2009, 1:10 AM
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basilisk


Jun 8, 2009, 2:18 AM
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adatesman wrote:
bill413 wrote:
basilisk wrote:
I just went to EMS to kill some gift certificates yesterday. Was planning on getting Aliens until I remembered this thread. Haven't gotten proper pictures of the ones I have yet, so I don't wanna mess with it. Bleh.

Ended up buying a titanium kettle and some fuel instead.
Are we going to have Aric pull test the kettle? Smile

....well now I'm a little curious.

Well, I do have a freezer full of Nalgenes at the moment, so it wouldn't be that strange a request. Laugh


adatesman


Jun 8, 2009, 2:24 AM
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basilisk


Jun 8, 2009, 3:11 AM
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heh, guess I cheesetitted the comment. I wrote above you for whatever reason.
I've found the same problem with EMS. The one in Concord, NH seems to get random Aliens now and then, so I typically just stop there on my way north.

Anyway, got proper pictures now. I'll hopefully get them run through the program and take screenshots tomorrow night


adatesman


Jun 8, 2009, 3:19 AM
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healyje


Jun 8, 2009, 8:12 AM
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cracklover wrote:
healyje wrote:
Not sure I'd characterize most of those as 'off by a little' - most look to be substantially off. Bummer indeed.

Depends on your definition. Certainly most are off by only a millimeter or two. That's a very small difference in space. But what's interesting (and where I agree with you) is what a big difference in the angles that small spacial difference makes.

That's the issue - 'off by a little' when little is more than a millimeter and you now have cam angles gone wild, and those oh so very specific cam angles are the only reason we're using the damn things.


rightarmbad


Jun 8, 2009, 11:40 AM
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Will somebody try running the same cam again with a different photo to see how consistent the results stack up?
Looks to me like a photo could tell a thousand lies...


healyje


Jun 8, 2009, 1:24 PM
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rightarmbad wrote:
Will somebody try running the same cam again with a different photo to see how consistent the results stack up?
Looks to me like a photo could tell a thousand lies...

Forget the program, ignore all the drawn lines, just look at the axle hole locations in the two red cams above with your own eyes - what do you see?


Partner cracklover


Jun 8, 2009, 1:32 PM
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rightarmbad wrote:
Will somebody try running the same cam again with a different photo to see how consistent the results stack up?
Looks to me like a photo could tell a thousand lies...

I thought exactly that. More specifically, I thought that just maybe, taking the photo from close up with a macro lens was amplifying the issue, and that taking the photo from further away and then digitally zooming in might give me a different result.

So I took another photo of my worst red cam. This time, from across the room. The result was identical.

GFrown


adatesman


Jun 8, 2009, 1:41 PM
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Partner j_ung


Jun 8, 2009, 1:51 PM
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Aric, have you run separate lobes from one unit through the program? If so, have you found variations? I'm wondering if individual lobes within one unit will tend to be different from each other.


GeneralZon


Jun 8, 2009, 1:52 PM
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Aric,

How are these holes being drilled? In a press using a jig? free handed?

I am having a hard time trying to figure out how any of these "mis-drilled" cams got onto the market. Seems to be a blatant disregard for any QA/QC.


adatesman


Jun 8, 2009, 2:01 PM
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adatesman


Jun 8, 2009, 2:07 PM
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csproul


Jun 8, 2009, 2:10 PM
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Sorry if I missed it, but the Aliens that you examined all seem to be fairly new. Has anyone looked at the drilling on older Aliens (pre-2002 maybe?)?

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