Forums: Climbing Information: The Lab:
Post deleted by USnavy
RSS FeedRSS Feeds for The Lab

Premier Sponsor:

 
 


USnavy


Dec 22, 2011, 11:00 AM
Post #1 of 17 (21562 views)
Shortcut

Registered: Nov 6, 2007
Posts: 2667

Post deleted by USnavy
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (1 rating)  

 


bill123


Dec 22, 2011, 1:18 PM
Post #2 of 17 (21528 views)
Shortcut

Registered: Nov 8, 2008
Posts: 35

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

I thought SA bolts have corroded rapidly in a marine env.


mattm


Dec 22, 2011, 5:31 PM
Post #3 of 17 (21492 views)
Shortcut

Registered: May 20, 2003
Posts: 640

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

Bolt Products passivates their bolts (I assume that's who you're referring too). Note that 316SS won't be that great in nasty marine environs. I'm betting you know that too though...
Bolt Products use Duplex SS in their marine bolts.

The Wave Bolts do look a bit rough when you get them compared to Titt bolts. I do a bit of cleaning up as well to help with corrosion resistance.

I'm working in smaller batches of 20 or so. I use Barkeeper's Friend (oxalic acid) to clean and passivate. I simply scrub them with a rough sponge with water and the Barkeeper's stuff. Polishes them right up. I've also used the stuff to clean up SS hangers that have rust stains on them from PS washers. They look like new when done.

If I were doing larger numbers of bolts, I'd look into running them all in a dishwasher with citric acid (look for dishwasher cleaner) Same idea. You still might need to do some spot scrubbing if there's real dirty spots.


Before


After


(This post was edited by mattm on Dec 23, 2011, 4:22 PM)


tolman_paul


Dec 22, 2011, 5:51 PM
Post #4 of 17 (21482 views)
Shortcut

Registered: Apr 22, 2005
Posts: 385

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

Your best bet would be to tumble them in a polishing media.


USnavy


Dec 23, 2011, 10:31 AM
Post #5 of 17 (21437 views)
Shortcut

Registered: Nov 6, 2007
Posts: 2667

Post deleted by USnavy [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (1 rating)  

 


USnavy


Dec 23, 2011, 10:32 AM
Post #6 of 17 (21436 views)
Shortcut

Registered: Nov 6, 2007
Posts: 2667

Post deleted by USnavy [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  

 


bill123


Dec 23, 2011, 1:38 PM
Post #7 of 17 (21405 views)
Shortcut

Registered: Nov 8, 2008
Posts: 35

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

Sorry. I meant SS (stainless )


Partner j_ung


Dec 23, 2011, 5:22 PM
Post #8 of 17 (21366 views)
Shortcut

Registered: Nov 21, 2003
Posts: 18690

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

USnavy wrote:
Yep, I am referring to Bolt Products. I know 316 is not the best grade you could use in nasty marine environments, fortunately our marine environment is a bit less harsh than others' such as Thailand. Yep, their Sea Water Series bolts are made out of 2205 SS. We normally use titanium here. I am just exploring a few different options.

Just curious, but why stray from what you know works?


JimTitt


Dec 23, 2011, 9:23 PM
Post #9 of 17 (21329 views)
Shortcut

Registered: Aug 7, 2008
Posts: 1002

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (1 rating)  
Can't Post

We hand polish the exposed part of our 1.4462 bolts as the polishing smooths the surface and gives less chance of crevice corrosion than just passivating. The whole bolt is pasivated first.
We could electro-polish the whole bolt which solves the corrosion problems but the surface is smoother so less adhesion for the glue so we leave the rest of the bolt passivated.
Oxalic acid is o.k for cleaning rust but is not used for passivating to the AISI standards, only nitric/suphuric acid mixes and citric acid are listed as far as I can remember. Using nitric acid is pretty environmentally unacceptable in Europe as well as being an additional industrial hazard and is difficult to transport.
We use citric acid in conjunction with tumbling in wet ceramic abrasive as the acid is bio-degradeable, cheaper and safer. The chemical composition and ph value of the rinse water is important as well to promote rapid oxide formation.

The relative value of all the different treatments is much discussed in the finishing industry but hand polishing is generally considered the best treatment for worked products to close the micro-cracking on the surface (with the right wheel and polish you are removing the softer elements on the alloy and smearing the chrome over the pores, you need a 600X microscope to check this is being done properly).

There are a number of tests in the standards for the success of the treatment, which one you choose is also debatable and usually one creates ones own test (we use the standard copper sulphate test and a 30 day brine spray). And then climbers hit them in with steel hammers and wonder about the rust marks, such is life!

Jim


sween345


Dec 23, 2011, 11:31 PM
Post #10 of 17 (21310 views)
Shortcut

Registered: May 13, 2006
Posts: 252

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

  Navy,

This might interest you: http://www.climbcaymanbrac.com/?page_id=28


USnavy


Dec 24, 2011, 3:59 AM
Post #11 of 17 (21277 views)
Shortcut

Registered: Nov 6, 2007
Posts: 2667

Post deleted by USnavy [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (1 rating)  

 


Partner j_ung


Dec 24, 2011, 4:35 PM
Post #12 of 17 (21223 views)
Shortcut

Registered: Nov 21, 2003
Posts: 18690

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

Interesting! Looking forward to learning how it turns out.


USnavy


Dec 30, 2011, 9:21 AM
Post #13 of 17 (21094 views)
Shortcut

Registered: Nov 6, 2007
Posts: 2667

Post deleted by USnavy [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (1 rating)  

 


sungam


Dec 30, 2011, 10:59 AM
Post #14 of 17 (21086 views)
Shortcut

Registered: Jun 24, 2004
Posts: 26804

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (1 rating)  
Can't Post

Not only is this interesting, but I think it's rad that you are going through the effort to give the kit your placing longevity. Much more responsible then a lot of equippers I can think of.


MGNT


May 4, 2015, 3:43 PM
Post #15 of 17 (17598 views)
Shortcut

Registered: Apr 23, 2015
Posts: 1

Re: [sungam] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

I have sent off some stuff to these guys http://ableelectropolishing.com/there process of electropolishing/passivation is on the higher end but they also will do a few pieces for free as a sample. Wink


(This post was edited by MGNT on May 4, 2015, 3:43 PM)


billcoe_


Oct 2, 2015, 4:37 PM
Post #16 of 17 (15498 views)
Shortcut

Registered: Jun 30, 2002
Posts: 4694

Re: [MGNT] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

 

FRI, regarding the "bartenders friend" ie Oxalic acid. Nitric Acid, Hydrofluoric Acid, Oxalic Acid and Phosphoric Acid along with a whole bunch of chlorides and other acids (such as sulfuric acids) have all been observed to cause stress corrosion cracking in Stainless.

I'd make sure that you have done a damned good job rinsing all the crap off when you're done, and even then, give pause to using the stuff.

Use of a highly alkaline cleaner should be safe. We have some alkaline stuff at work for stainless that will burn a hole in uncovered skin within seconds that works great for cleaning SS. Maybe try a cleaner like Formula 409 which is an alkaline based cleaner.


billcoe_


Oct 2, 2015, 4:39 PM
Post #17 of 17 (15497 views)
Shortcut

Registered: Jun 30, 2002
Posts: 4694

Re: [USnavy] Polishing bolts to increase their corrosion resistance in marine environments? [In reply to]
Report this Post
Average: avg_1 avg_2 avg_3 avg_4 avg_5 (0 ratings)  
Can't Post

 

Opps, needed a supporting link, here ya go: http://www.parrinst.com/...s-Corrosion-Info.pdf

 

Forums : Climbing Information : The Lab

 


Search for (options)

Log In:

Username:
Password: Remember me:

Go Register
Go Lost Password?



Follow us on Twiter Become a Fan on Facebook